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Growing Market
Over the last 20-30 years, composites have been challenging traditional materials, such as Steel and Aluminum, thanks to their tremendous strength-to-weight properties and impressive design flexibility.
The composites market is moving forward, driven in part by healthy commercial aircraft orders and growing demand in Asia and Europe. This growing demand is stimulating developments in every area of composites processing, especially those areas best suited for high-volume transportation and infrastructure applications in which composites are challenging traditional materials. However, to achieve successful competitiveness, the manufacturing of high-quality advanced composite materials has to be done at the lowest possible cost.
Epoxy resins are widely used in prepregs and commercialized for advanced composites applications (i.e.: Aircraft Structures, Racing Vehicles, Sporting Goods, etc.). These materials have two common characteristics: high cost and long processing time.
Vinyl Ester Resins
Vinyl ester resins, that offer a bridge between lower-cost, rapid-cure and easily processed polyesters and higher performance epoxy resins, have been traditionally widely used in corrosion resistance reinforced plastics.
Thanks to the following inherent characteristics, vinyl ester resins have expanded and will continue to expand the market of the reinforced thermosetting plastics :
- They are tough because of their high tensile elongation relative to their Heat Deflection Temperature.
- They have high cohesive strength and wet out and bond well to glass fiber and many other fibrous reinforcements.
- They process easily with catalyst systems that have low toxicity and are easily dispersed.
- They provide cured polymers that resist to a range of chemicals.
Beyond the corrosion market, many new applications have been developed for vinyl ester composite materials, such as structural components, automotive, marine and military applications.
Why Prepregs?
Prepregs materials, traditionally used in high performance composites, allows many advantages, compared with other wet lay-up methods, mainly :
- Fiber alignment and proper resin saturation (Waviness of fibers, or pools and voids of resin, create weak spots), which are the two most critical elements in a high performance composite structure.
- Prepreg material has the resin introduced into the individual fibers by computer controlled instruments capable of maintaining exact specifications.
- With other popular methods, it is very difficult to control the required specifications. It is impossible for wet lay-up parts to match the consistency of Prepregs.
- The ability to place different materials precisely in strategic parts of the mast takes advantage of each materials natural properties and creates quicker more durable masts.
- Molded parts have superior material properties relatively to weight ratios.
- More friendly to environment and manufacturing employees.
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