Growing Market

Over the last 20-30 years, composites have been challenging traditional materials, such as Steel and Aluminum, thanks to their tremendous strength-to-weight properties and impressive design flexibility.

The composites market is moving forward, driven in part by healthy commercial aircraft orders and growing demand in Asia and Europe. This growing demand is stimulating developments in every area of composites processing, especially those areas best suited for high-volume transportation and infrastructure applications in which composites are challenging traditional materials. However, to achieve successful competitiveness, the manufacturing of high-quality advanced composite materials has to be done at the lowest possible cost.

Epoxy resins are widely used in prepregs and commercialized for advanced composites applications (i.e.: Aircraft Structures, Racing Vehicles, Sporting Goods, etc.). These materials have two common characteristics: high cost and long processing time.

Vinyl Ester Resins

Vinyl ester resins, that offer a bridge between lower-cost, rapid-cure and easily processed polyesters and higher performance epoxy resins, have been traditionally widely used in corrosion resistance reinforced plastics.

Thanks to the following inherent characteristics, vinyl ester resins have expanded and will continue to expand the market of the reinforced thermosetting plastics :

  1. They are tough because of their high tensile elongation relative to their Heat Deflection Temperature.
  2. They have high cohesive strength and wet out and bond well to glass fiber and many other fibrous reinforcements.
  3. They process easily with catalyst systems that have low toxicity and are easily dispersed.
  4. They provide cured polymers that resist to a range of chemicals.

Beyond the corrosion market, many new applications have been developed for vinyl ester composite materials, such as structural components, automotive, marine and military applications.

Why Prepregs?

Prepregs materials, traditionally used in high performance composites, allows many advantages, compared with other wet lay-up methods, mainly :

  1. Fiber alignment and proper resin saturation (Waviness of fibers, or pools and voids of resin, create weak spots), which are the two most critical elements in a high performance composite structure.
  2. Prepreg material has the resin introduced into the individual fibers by computer controlled instruments capable of maintaining exact specifications.
  3. With other popular methods, it is very difficult to control the required specifications. It is impossible for wet lay-up parts to match the consistency of Prepregs.
  4. The ability to place different materials precisely in strategic parts of the mast takes advantage of each materials natural properties and creates quicker more durable masts.
  5. Molded parts have superior material properties relatively to weight ratios.
  6. More friendly to environment and manufacturing employees.
 

 

 
SIMPREX® prepregs combine the excellent thermal and mechanical properties of epoxy prepregs with the ease of processing and the fast curing property of unsaturated polyester Sheet Molding Coumpound (SMC), while adding inherent superior chemical resistance and significant cost savings to manufacturers as well as end-users.

SIMPREX®
Series
Shelf
Life
Curing
Cycle
Tg Range
(°C)
Futures
Typical Applications
070
 
071
SL1

SL2

CC1

CC2

105 -120

125 -140

High chemical resistance
Superior toughness
Excellent impact and fatigue resistance
A2 - A4 - A5 - A6 - A7 - A9
080
 
081
SL1

SL2

CC1

CC2

110 - 125

130 - 145

High resistance to aqueous solutions & organic solvents
Superior toughness
A6 - A7 - A9 - A12
090
 
091
SL1

SL2

CC1

CC2

105 - 120

125 - 140

Fire retardant without additives
Superior toughness
Excellent fatigue resistance
A2 - A4 - A5 - A6 - A7 - A9 - A10
100
 
101
SL1

SL2

CC1

CC2

110 - 125

130 - 145

Fire retardant without additive
Superior toughness
Excellent fatigue resistance
A2 - A4 - A5 - A7 - A8
110
 
111
SL1

SL2

CC1

CC2

135 - 150

155 - 170

High chemical resistance
High strength and toughness retention at elevated temperature
A2 - A3 - A9 - A11
120
 
121
SL1

SL2

CC1

CC2

135 -150

155 -170

Tough, impact resistant and strength retention at elevated temperature
Excellent chemical resistance
A2 - A3 - A4 - A5 - A7 - A9 - A11
130
 
131
SL1

SL2

CC1

CC2

167 -175

172 -185

High strength and toughness retention at elevated temperature
Superior chemical resistance
A1 - A3 - A9 - A11
140
 
141
SL1

SL2

CC1

CC2

165 - 180

170 - 187

High strength and toughness retention at elevated temperature
Superior chemical resistance
A1 - A3 - A9 - A11
150
 
151
SL1

SL2

CC1

CC2

167 - 185

172 - 190

High strength and toughness retention at elevated temperature
Excellent chemical resistance
A1 - A3 - A9 - A11
SL1: 6 - 12 months at room temperature CC1: 10-12 min. @ 257°F (125°C) CC2: 10-20 min. @ 185-257°F (85-125°C)
SL2: 3 - 6 weeks at room temperature (1 year at cool temperature) A post-cure @ 257-329°F (125-165°C) is required for optimum performance
A1: Primary Structures A4: Racing Vehicles A7: Marine A10: Infrastructure
A2: Secondary Aircraft Structures A5: High Performance Sporting Goods A8: Military A11: Electric
A3: Heat Affected Secondary Structures A6: General Purpose Composites A9: Chemical Resistance
Simex InternationalSimex Internationnal
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